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Tecnar Accuraspray 4.0

Monitor your thermal spraying activities with Tecnar Accuraspray 4.0 to ensure consistent coatings and increased productivity. FST has taken the integration of Tecnar Accuraspray 4.0 to a different level with full integration in the spray booth and GO/NO GO signal based on a reference signal.

Description
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Description

The Accuraspray 4.0 monitors particle and plume properties before each spray run. This ensures that spray conditions are optimal for ideal coating performance. Operators are automatically notified if spray conditions are not within predetermined process windows, reducing the risk of failure, ensuring coating quality and increased production rates. With Accuraspray 4.0, operators can precisely monitor the spray plume characteristics, such as:

Particle speed
Particle temperatures
Plum intensity
Plum density
Plum deviation
Plum width

In addition to assuring that plum parameters are correct, the real-time availability of the Accuraspray 4.0 also helps with: 

Reducing coating development costs
Reducing parameter development times 
Increase coating quality and consistency
Reduce coating failures 
Increase your earnings

Technical specifications

Sensor head

190 mm X 110 mm X 62 mm
7.5 in. X 4.3 in. X 2.5 in.

Power module
230 mm X 230 mm X 100 mm
9 in. X 9 in. X 3.9 in.

Measurement ranges
Particle temperature range
1000°C and higher at 3% accuracy
1832°F and higher at 3% accuracy

Particle velocity range
5 - 1200 m/s at 2% accuracy
16.3 - 3900 ft/s at 2% accuracy

Spray plume intensity and peak height 2% accuracy
Spray plume width & position 0.1 mm accuracy 0.004 in. accuracy

Measurement volume information
CCD camera field of view 400 mm
15.7 in.
Accuraspray measurement volume 3.2 mm DIA x 25 mm DOF = 200 mm3
0.1 in. DIA x 1 in. DOF = 0.01 in3
Substrate temperature pyrometer From -18 to 538°C
From 0 to 1000°F
Plant supplies
Power requirements 120 - 240 VAC,
50-60 Hz 5A
Air supply 1.35 to 2 bar (20-30 psi)
of clean dry compressed air