HV-50-GF digital series HVOF system - gas fuel
The HV-50 Digital Series is a stand-alone single process, mass flow controlled (MFC) HVOF coating system. Built using only state-of-the-art components and technologies, the HV-50 is designed to be both reliable and functional and can be used in every type of HVOF application, ranging from R&D, single-piece production to high volume production.
HV-50-GF Digital Series
The HV-50 Digital Series is engineered and built to be the safest HVOF system available on the market today for continuous and consistent coating production. This is achieved by using the latest safety standards, such as modular construction, separating gasses and fuels from the electrical parts; the use of only first-class materials and closed-loop control of all relevant process parameters such as gas pressures and flows; the voltage at the gun; water temperatures, and combustible gas monitoring. Safety interlock integration and e-stops with external equipment such as cooler, part- and gun manipulation units come standard.
HV-50-GF Digital Series spray guns:
DJ2600
DJ2700
JetKote3000
Other gas fuel HVOF spray guns on request
HV-50 Digital Series main features:
- Runs on Horizon software:
- FST | Horizon™ operating software
- FST | Horizon™ data reporting on PC
- FST | Horizon™ information centre on PC
- FST | Horizon™ turn-key maintenance scheduler
- System components connected to a single network with digital communication:
- Simatic s7-1500 PLC The process controller is PLC based providing maximum reliability
- No external influence of the signal: Data transfer is based on a 24V signal. Screened cables and required grounding are no longer necessary.
- No measured value losses: The entire measured value transmission is digital. Transmission that is prone to errors and calculation of analogue signals is replaced.
- Easy component replacement: All sensor parameters are stored in the master and transferred to the replaced unit.
- Identification: Only like for like replacement. No wrong sensors accepted.
- Wire break detection/diagnosis: Wire break or short-circuit is immediately detected.
- Master/slave integration via Profinet.
- Modular construction enables future expansion of a single-process system to multi-process.
- High Definition 22” Touch Screen HMI provides clear and user-friendly access to process control parameters and monitoring functions.
- Closed-loop mass flow controllers for all process gases.
- Remote diagnostics minimising the system failure analysing efforts, through the use of eWon technology.
- The HV-50 controls all system peripheral or auxiliary components, such as heat exchangers, dust collectors.
- All process-related parameters are closed-loop for maximum coating consistency.
- Multiple gun technology; can handle most HVOF spray guns.
- Master control integration and operation of FST powder feeders.
- Fully compliant with all relevant CE and UL directives.
HV-50-GF Digital Series system configurations:
- HV-50-GF
Thermal spray guns for HVOF Spray - Gas fuel
DJ2600
The DJ2600 HVOF spray torch has been developed to produce high integrity coatings of metals, alloys, super alloys and carbides.
Read more
DJ2700
The DJ2700 HVOF spray torch has been developed to produce high integrity coatings of metals, alloys, super alloys and carbides.
Read more
JetKote3000
The JK3000 HVOF Gun is a HVOF gun that delivers outstanding coating qualities.
Auxiliary equipment
Horizon Software
FST Horizon™ professional Thermal Spray Software – operates multiple thermal spray processes in one modular software platform. Increase your production output by using FST’s reliable, versatile, unmatched process control delivered by FST’s 50 Digital Series systems.
FST | Horizon™ operation software
FST | Horizon™ data reporting
FST | Horizon™ maintenance scheduler
FST | Horizon™ information center
Downloads
SprayTech 2020 - Digital Series HV-50
Download eGun™ System - HVOF System
Download eGun™ project Coastal Hydraulics
Download eGun™ Valve seat Stellite 6
Software
FST turn-key project references
Project TEI 1.0
Robotic Thermal Spray System
MP-X/APS/HVOF
Application/Industry:
Aerospace
Project Siemens WS
5x Robotic Thermal Spray System
MP-X/APS/HVOF
Application/Industry:
Industrial Gas Turbine
Project Siemens TX
2x Robotic Thermal Spray Systems
MP-X/APS/HVOF
Application/Industry:
Industrial Gas Turbine
Project Wamar
Robotic Thermal Spray System
MP-X/APS/HVOF
Application/Industry:
Industrial Gas Turbine
Project Rolls Royce
2x Robotic Thermal Spray System
MP-X/APS/HVOF
Application/Industry:
Aerospace
Project Maintenance Partners
Robotic Thermal Spray System
MP-X/APS/HVOF
Application/Industry:
Industrial Gas Turbine
Project MJB
Robotic Thermal Spray System
MP-X/APS/HVOF
Application/Industry:
Industrial Gas Turbine
Project Cromostamp
Turn-key Thermal Spray System
MP-50/APS/HVOF
Application/Industry:
General Engineering
Project Coastal Hydraulics
Turnkey Thermal Spray System
eGun™ System Mobile
Application/Industry:
Hydraulics
Project RRBS
4x Thermal Spray Systems
Application/Industry:
General Engineering
Project TEI 2.0
2x Robotic Thermal Spray Systems
MP-50 APS/HVOF
Application/Industry:
Aerospace
Project Siemens
Robotic Thermal Spray System
MP-50 APS/HVOF
Application/Industry:
Industrial Gas Turbine
Project Sartori
1x Robotic Thermal Spray System
AP-50 APS
Application/Industry:
Medical Implants
Project Safina
1x Robotic Thermal Spray System
Cold gas system turn-key
Application/Industry:
Precious metals
Contact us
Are you interested in our products or do you have a question? Do not hesitate to contact us:
info@fst.nl
+31 263 19 01 40
